Morgan Rushworth EXR 4200.15 CNC Folding Machine 415V

The Morgan Rushworth EXR range of CNC folders are manufactured with a rotating upper beam with one straight rail and one set of high divided tools that can both be utilised in the same folding program without any manual tool change. This versatile design enables high accuracy, high consistency and high productivity as there is only one initial tool set up to carry out. This is ideal for many folding operations including rectangular panel work with return edges to the four sides. The operator sets the program, folds the two long lengths with the straight rail, the upper beam then automatically rotates and the two ends are then folded with the high divided tools, resulting on the completed panel. The backgauge is integral to the rear support table, which is ideal for the folding of large sheets as the weight of the material is supported, resulting in a traditionally two operator job, being able to be performed with just one. The advanced 2D touch screen CNC, controls all upper beam clamping and rotating, folding beam and back gauge movements, with optional 3D touch screen to further assist the operator. Both controllers provide a view of the folded part, calculates whether the job is possible or not, the developed length and the bending sequence including whether to turn material over or around.

Download PDF Spec Sheet

Download
PDF Spec Sheet

Read More Morgan Rushworth EXR 4200.15 CNC Folding Machine 415V

Get In Touch

Get In
Touch

Features

Dual tool upper beam with 15mm and 25mm straight rail and 90mm high divided tools
20 degree 1mm sharp nose folding rail with 25mm clearance
Fast 1M powered backgauge integral to rear table with roller balls
Flat lower beam with feather style backgauge fingers
15.6” 2D touch screen control on swinging arm for front and rear operation
High speed and high pressure clamping
Virtually no marking on material
Safe edge can be achieved without tool change
Very quiet with low energy consumption as motors only run when machine is working
Manual folding beam adjustment
Manual crowning system
Front light guards barriers.

Options

3D CNC touch screen controller
2D and 3D offline software for PC
Longer length back gauges with U and L shape configurations
Squaring arm for rear backgauge table
Stainless steel backgauge table
Brush table to protect material
Motorised folding beam adjustment

Technical Information

Model		EXR 4200.15
Bending Width	mm	4200
Bending Thickness - Mild Steel	mm	1.5
Bending Thickness - Stainless Steel	mm	1.0
Bending Thickness - Aluminium	mm	2.0
Clamping Beam Axis Speed	mm/sec	60
Folding Beam Axis Speed	mm/sec	85
Back Gauge Axis Speed	mm/sec	200
Clamping Beam Motor	kW	1.5
Folding Beam Motor	kW	3
Back Gauge Motor	kW	0.4
Length	mm	5450
Width	mm	2300
Height	mm	1900
Weight	kg	5500

View More Products From This Range

The Bison Blog

View All Blog Articles

Plate Rolling — How to Choose the Right Machine

Unlocking Efficiency & Precision: Why UK Manufacturers Are Moving to Tube Laser Cutting

In modern metal manufacturering, staying competitive requires balancing speed, precision, and operational efficiency. Traditional tube processing methods, such as sawing, drilling, punching, and manual deburring, are notoriously labor-intensive and prone to human error. Each additional handling stage introduces potential for delay, increased costs, and inconsistency.

The Impact of the Defence Sector on UK Metal Fabrication Demand

UK defence spending is rising at a pace not seen since the Cold War, and for metal fabricators with the right capabilities, that represents a significant commercial opportunity. Understanding where the demand is coming from, and what it means for workshop investment, is worth the attention of any fabrication business looking to grow.

A unique solution for welding fume extraction

In recent years, the Health and Safety Executive (HSE) has placed welding fumes under closer scrutiny, with scientific evidence linking exposure to a range of health issues, including lung cancer, neurological disorders, and asthma. Employers have a duty to provide a safe and healthy working environment for their staff, which includes putting effective controls in place to manage exposure to welding fumes — general ventilation on its own is not enough to adequately mitigate the risks. Although welders themselves may be adequately protected by PPE, the HSE has placed particular emphasis on other employees who share the same workspace.