A unique solution for welding fume extraction

A unique solution for welding fume extraction

In recent years, welding fumes have been under increased scrutiny from the Health and Safety Executive (HSE), with scientific evidence linking them to various health issues, including lung cancer, neurological disorders, and asthma.

All employers have a responsibility to provide a safe and healthy working environment for their employees, including implementing effective measures to control exposure to welding fumes, as general ventilation alone is not sufficient to mitigate the risks.

While the welders themselves may be sufficiently protected by PPE, a particular focus of the HSE is on other employees sharing the same environment. 

What are the options for welding extraction?

There are many forms of welding extraction, including ducted systems, mobile units with flexible extraction arms, downdraught welding benches and torch based extraction systems. Most of these solutions however have practical downsides which reduces both the effectiveness of the extraction and the productivity of the welders.

Issues faced include low duty cycles which are mismatched to the welding equipment, high maintenance requirements, a constant need to move the extraction while working and little flexibility when welding large items.

Is there a better way?

What is needed is a solution which prioritizes both safety and productivity. Translas, a Dutch company with a long history of innovation in welding technology, has developed just that. Their welding torch extraction system is the safest, most effective method, with up to 98% of welding fumes being captured directly at source, along with a high level of operator satisfaction.

Key Benefits of Translas Welding Torch Extraction

  • Up to 98% Capture Rate: Translas systems boast an impressive capture rate of up to 98%, ensuring that the vast majority of welding fumes are extracted before they can pose a risk.
  • 100% Duty Cycle: Unlike other systems that may require downtime for cooling or maintenance, Translas units offer a 100% duty cycle for both the torch and the extractor, allowing for continuous operation over a full shift.
  • Self-Cleaning Technology: Translas systems feature self-cleaning technology, minimizing maintenance requirements and ensuring optimal performance over the long term.

Which welding processes are supported?

Translas have developed a range of welding torch extraction solutions to meet the needs of various welding processes, such as;

  • 8XE MIG: This innovative MIG welding torch integrates fume extraction directly into the torch head, available in various angles and lengths to suit different welding positions and applications.
  • 8TE TIG: As the world's first TIG welding torch with integrated fume extraction, the 8TE TIG brings all the benefits of the 8XE MIG system to TIG welders.
  • 8XC Cobot: Designed specifically for use with cobots and automated welding systems, the 8XC Cobot ensures consistent and efficient fume extraction during robotic welding operations.

All these torches are paired with the powerful ClearO2 extraction units, which feature HEPA filtration for highly efficient removal of fume particles, automatic start/stop functionality to save energy and extend filter life, and a variable frequency drive to maintain consistent extraction power.

Take the Next Step Towards a Safer Workplace

Protect your staff, comply with regulations, and create a healthier workplace by investing in Translas welding torch extraction technology. 

View our Translas products on our website or watch the product view here.

To arrange a demonstration or discuss in more detail, you can use our contact form, call us on 01785 336732 or drop an email to sales@bisonmachinery.co.uk